Transfer case replacement

Hi,

There are a few different thing that can cause it to fail. However, here are the directions for removal and replacement. The attached pics correlate with the directions.

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2009 Mercedes Benz Truck ML 350 4MATIC (164.186) V6-3.5L (272.967)
AR28.10-P-0100GZ Remove/Install Transfer Case
Vehicle Transmission and Drivetrain Transfer Case Service and Repair Removal and Replacement AR28.10-P-0100GZ Remove/Install Transfer Case
AR28.10-P-0100GZ REMOVE/INSTALL TRANSFER CASE
AR28.10-P-0100GZ Remove/Install Transfer Case
MODEL 164


pic 1


Shown on model 164.1 with engine 642, with off-road package code 430

1 Cross strut
2 Bolts
3 Transfer case actuator motor connector
4 Rear propeller shaft
5 Bracket
6 Bolts
7 Nuts
8 Transmission mounting
9 Bolts
10 Bolts
11 Front propeller shaft
12 Rubber bushing
13 Support brace
14 Transmission platform
15 Transfer case
B57x1 Transfer case absolute sensor connector
Y108x1 Transfer case switchover valve connector


pic 2


Shown on DOUBLE-SPEED transfer case, with off-road package code 430

11 Front propeller shaft
15 Transfer case
16 Bolts
17 Bolts


pic 3


Shown on model 164.1 with engine 642, with off-road package code 430

13 Support brace
14 Transmission platform
15 Transfer case


pic 4


pic 5

pic 6


pic 7


pic 8


pic 9


pic 10


pic 11


pic 12


164 589 02 07 00
Retainer wrench


pic 13


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I hope this helps.

Take care,
Joe