Heater not working right

2005 TOYOTA COROLLA
167,000 MILES • 1.6L • 4 CYL • 2WD • AUTOMATIC
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JUSTA_ROGUE
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It has just gone winter where we are so took my daughter out for a night driving lesson in her car and turned the heater on to find that very little heat was coming through even at the highest setting. In fact there wasn't enough to stop the windows fogging up. Thermostat seems to be fine as its still registering the regular engine temperature and both the hoses leading into and from the heater unit are hot. Is there a fan box located under the dash somewhere that's given out?
Mar 15, 2021 at 5:35 PM
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STRAILER
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It sounds like you have a temperature blend door actuator that is not working, bad engine thermostat or the engine is low on coolant. here is a video and guide to help you find the problem:

https://youtu.be/SNRb6pSwYuU

and

https://www.2carpros.com/articles/car-heater-not-working

Please run down these guides and report back.
Mar 17, 2021 at 10:16 AM
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JUSTA_ROGUE
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Hi, I took my daughters car down to our mechanic for him to have a look today and he has said the problem is in this part under the dash where everything needs to be taken out to get to it. To get to it id have to remove console panel upper, remove instrument cluster finish panel and then remove heater control and accessory assy. Mechanic said it is not a cheap job to do.
Mar 17, 2021 at 9:22 PM
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JACOBANDNICKOLAS
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Hi,

I noticed it's been a couple of days since we were in touch. In the picture you attached, I see a cable running to what I believe to be the blend air door. Is that what he is suggesting? Also, I want you to try something. Disconnect the cable from the lever and move the lever by hand to see if you can get heat. There could be an adjustment issue that will help.

Let me know what you find.

Joe
Mar 20, 2021 at 9:46 PM
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JUSTA_ROGUE
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Hi Joe and thanks for your promptness in getting back to me. Yes, the blend door is what he seems to believe to be the problem and not overly eager to sort that suggesting that might be a better idea to wear a jacket in the car due to the cost and the car having to be left there over a week so he can work on it a bit at a time whilst doing other customers. The other day I undid both of the hoses leading into and out of the heater core and gave it a flush (and refilled the coolant level) which helped to the point that the air was slightly warm enough to defog the windscreen and side windows. Both the hoses entering and leaving the heater core are hot. I have undid the cable as requested and checked to see if the level of temp adjusted which it really didn’t aside from the slight change already getting but can hear the blend door moving properly from one side to the other when shifting it from cold to hot settings by hand and when cable has been reconnected. I also took the car down to our local shopping center carpark seeming was raining heavy here and removed the glove box and took this photo which don’t seem to easily point out the location of the blend door actuator that some YouTube videos have suggested as a possible issue. I wouldn't know where to start to get access to it as all of the videos seen have the blend door actuator clearly visible. The car temperature gauge according to my mechanic works sitting midway between cold and hot which is normal for this model Toyota Corolla.
Mar 20, 2021 at 11:27 PM
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JACOBANDNICKOLAS
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Hi,

The actuator is closer to the center and will be facing down. Take a look through the attached direction/pics. Let me know if they help.

Joe

See pics below.
Mar 21, 2021 at 6:00 PM