Brakes - Adjustable Brake Pedal Adjustment Inoperative?

2002 FORD F-350
270,000 MILES • 7.3L • V8 • TURBO • 2WD • AUTOMATIC
Avatar
JADUNN02
  • MEMBER
  • 4 POSTS
TSB 11-10-11

10/10/11

ADJUSTABLE PEDAL - ADJUSTMENT INOPERATIVE

This may be caused by a broken gear on the adjuster pedal drive shaft. The gear can be replaced by ordering the Adjustable Pedal Kit and following the instruction sheet included with the kit.

I'm trying to locate the instruction sheet which would have been included with the kit AL2Z-2455-A
Sep 26, 2025 at 9:05 AM
Advertisement
Avatar
STRAILER
  • CERTIFIED EXPERT
  • 53,854 POSTS
The install sheet for AL2Z-2455-A dealers can usually pull the PDF that ships with the service kit when you provide the part number and VIN. (The bulletin itself won’t include the step-by-step; it points to that insert.) Sorry, dealer only on this.
Sep 26, 2025 at 11:08 AM
Avatar
JADUNN02
  • MEMBER
  • 4 POSTS
How do you access the broken gear? Is there a special tool?
Sep 26, 2025 at 11:50 AM
Advertisement
Avatar
JADUNN02
  • MEMBER
  • 4 POSTS
how to remove this?
Images (Click to enlarge)
Attached Media
Attached Media
Sep 26, 2025 at 12:33 PM
Avatar
JADUNN02
  • MEMBER
  • 4 POSTS
How do you access the gear within the Adjustable brake pedal? gear is broken. Is there a special tool to remove this part shown in below photos?
Images (Click to enlarge)
Attached Media
Attached Media
Sep 26, 2025 at 6:33 PM (Merged)
Avatar
STRAILER
  • CERTIFIED EXPERT
  • 53,854 POSTS
That looks like it is spring loaded, I would be careful. There is not to much info on this problem. Can you see the motor? I think you need to remove the entire pedal assembly to fix this problem.
Sep 26, 2025 at 6:38 PM