A/C malfunctions and blows ambient air

2006 PONTIAC G6
160,000 MILES • 3.9L • V6 • 2WD • AUTOMATIC
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JIMB2020
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When I turn the A/C on, it blows ambient air (no cooling of any kind). So, I hooked up the gauges to the lines and got extremely high pressure on the low side and normal pressure on the high side. Then, I visually examined the compressor and its clutch. The clutch spins regardless of whether the A/C is on or off. In other words, when the car is running, the A/C clutch is also running (constantly). It appears that it has been doing so for many months. After depressing the schrader valve, little to no refrigerant escaped. I evacuated the lines multiple times, and it did not hold pressure. After each evacuation, excess oil came out along with the air and moisture , and the pressure would not hold after 30 to 45 minutes. I suspected that there was a blockage in the low side somewhere (perhaps passed the TXV on the way back to the compressor). I now suspect damaged compressor/clutch assembly and maybe the condenser as well. I got these parts ready to be replaced. The heater works, and I am able to switch to the A/C side (where the heat stops but no cooling occurs) telling me that the actuator and blend door are working (right?). I am wondering if the TXV or Evaporator have anything to do with these symptoms? How about the pressure switches?
May 1, 2020 at 10:24 PM
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ASEMASTER6371
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Good morning,

First, what were the exact pressures while it was running? That is very important in determining the issue.

https://www.2carpros.com/articles/car-air-conditioner-not-working-or-is-weak

https://www.2carpros.com/articles/air-conditioner-leak-detection

The fact the AC is always engaged concerns me. Do you have automatic climate control? If you do, that would explain the A/C being on all the time.

How much oil came out of the system How much did the machine recover? There should be little if any recovered during a recovery.

https://www.2carpros.com/articles/re-charge-an-air-conditioner-system

I attached a wiring diagram for to view of the system.

Roy
May 2, 2020 at 5:00 AM
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JIMB2020
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Roy, unfortunately I got the car in that condition. The A/C never cooled the cabin. My sister has been driving it, and I just fix the issues she is telling me about. The first time I looked at the A/C (six months ago at the end of the summer) I noticed the A/C clutch engaged every time I looked at it. The second time, the first thing I did was depress the valve (just slightly to see why the Low Pressure side was reading in the red (There was no way to record it- it was all the way)). So, I evacuated the system (no recovery was needed- it just did not have any- maybe?). Automatic Climate Control? I am not sure there was such a thing on this G6 3.9 4-door GTP? Everything on this A/C is conventional. I think anyway. The oil? I did not measure (it was flooding the manifold hose). I got new lines (dryer/receiver included), compressor and condenser. I just didn't want to remove the evaporator-txv if I didn't have to. So, I will go ahead and test the circuitry and switches anyway. I also did not want to install a new compressor-condenser-lines only to find out they are being damaged because of a bad txv-evaporator. So, I went a head of myself and asked the question. I will do some electrical testing. But the A/C right now is empty and useless and testing probably isn't productive (right?)
May 2, 2020 at 9:24 AM
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ASEMASTER6371
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Okay, make sure the compressor has oil in it before installing. If you replace the condenser and the expansion valve, add 2 ounces of oil before charging after evacuating.

Then add the exact amount of Freon and let me know the results.

Roy
May 2, 2020 at 9:49 AM
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JIMB2020
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Okay Roy, I will not remove the evaporator- only the txv while I replace the the lines-compressor-condenser components. So, this will leave me with the evaporator. I am assuming replacing everything except the evaporator will not be an issue (right?) I will then test the system and see if that does the trick. Let me know if I am on the right track.
May 2, 2020 at 11:32 AM
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ASEMASTER6371
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You are on the correct track.

Put the system under 30 inches of vacuum for 1 hour and see if it holds. It should not drop more than 1 pound in 10 minutes.

Roy
May 2, 2020 at 11:48 AM