Engine intermittent hard starting?

2005 FORD EXPEDITION
64,000 MILES • 5.4L • V8 • 2WD • AUTOMATIC
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EZZRA1933
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problem for last 3 years, getting more often. Sometime it feels like a lack of fuel and then other times it feels like starter quits. Turn key off and then on and it stars quickly 98% of the time. One time I held key to start for 30 seconds and not a pop. Turn key off then on and it starts normal. I was told the fuel pump driver module might be the problem. I replaced the module and have the same problem. Fuel pump never failed after start. I understand the module gets a rpm signal to keep pump running after the initial 2 second run. where does that rpm signal come from?
Oct 9, 2014 at 1:52 PM
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JACOBANDNICKOLAS
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The signal is from the crank sensor. When this happens, does the starter turn the engine or is there no sound at all? This guide can help us fix it

https://www.2carpros.com/articles/engine-cranks-excessively-before-starting

Please run down this guide and report back.
Oct 9, 2014 at 5:18 PM
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EZZRA1933
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Starter always turns, engine almost starts but then only starter turning without any engine firing. If I stop cranking, go to off and try again, it starts immediately. Again, I will tell you I installed a new fuse panel a few months ago, and now a new fuel pump driver module and still have the same problem. I sure hope you can help me, I love the car. Its the best car I have ever had. Thank you for your reply. William Aseere
Oct 10, 2014 at 3:32 AM
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JACOBANDNICKOLAS
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Base on that, it sounds like you are not getting enough fuel pressure to start the first try. Try this and let me know what happens.

Cycle the key from off to on 3 times. Each time, let the key in the run position for a couple seconds (don't engage the starter). On the 3rd time see if it starts.

Let me know what you find,
Oct 11, 2014 at 9:32 PM
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EZZRA1933
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When following your instructions the engine starting problem is less than it was, but it still does it every 6 or 7 tries. I'm expecting it not to start at all someday. I can only hope it does it while I'm close to home. Any othe hunches?
William
Oct 17, 2014 at 1:57 PM
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JACOBANDNICKOLAS
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Hi:

This is such a tough one since on only happens at times. To me, it sounds fuel related, but that doesn't mean it isn't an electrical issue. In your original post, you asked where the module gets it's signal. The signal is via the crank sensor through the PCM. Yes, that could be an issue, but even though there is no RPM signal, the fuel pump should still prime and start the engine for at least a couple seconds.
Oct 17, 2014 at 5:13 PM
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EZZRA1933
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Thank you for your opinion. I have a couple questions: When you shut the engine off after operation, does the fuel line including the fuel pump itself have any sort of check valve preventing fuel from draining back into the tank? Was the fuel system designed to preserve trapped fuel in the line for the next start? It feels to me that some sort of a leaky check valve or even a seal could let the fuel drain back and therefore create the exact problem I have starting. It just feels like that situation, not that I think that is the problem.
Thanks again, William
Oct 17, 2014 at 6:04 PM
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JACOBANDNICKOLAS
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Yes, there are check valves that should maintain a minimum amount of pressure to the system. What you have described is called fuel pressure drop off. Basically, when the engine is turned off, the pressure quickly drops to 0. As a result, the next time you try to start it, the fuel pump takes a little longer to build the proper pressure. That is why I had you try cycling the key three times. In three times, the pump should have primed the system to start normally.

Would you like direction or a video to check fuel pump pressure, the pressure regulator, and fuel pressure drop off?
Oct 17, 2014 at 6:55 PM
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EZZRA1933
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Yes,thank you. A video would be great. Your instructions are also great and logical. William
Oct 18, 2014 at 7:42 AM
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JACOBANDNICKOLAS
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Here is a video:

https://www.2carpros.com/articles/fuel-pump-pressure-and-regulator-test-video-all-cars


Here are written directions:

https://www.2carpros.com/articles/how-to-check-fuel-system-pressure-and-regulator

You will need a fuel pressure gauge, but most parts stores will lend one to you. If I recall, the video was made using a Ford vehicle.

Let me know what you find. When you check, the pressure should build quickly. However, when you turn the key off, it should maintain for some time and not just drop to 0.
Oct 18, 2014 at 4:26 PM
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EZZRA1933
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Thank you much. I ordered a fuel pressure kit and after following your instructions I will get back to you. You guys are great!!!
William
Oct 22, 2014 at 12:18 PM
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JACOBANDNICKOLAS
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I'll look for your reply. Did you see if a parts store would lend you the fuel pressure gauge?
Oct 22, 2014 at 5:24 PM
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EZZRA1933
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New find! This morning I did the 3 try sequence and the starter was cranking and engine sounded like it was being starved for fuel, but all of a sudden the starter dropped out and back in while holding key in start position (as if a relay intermittently was opening). The starter then continued to crank the engine without a pop. I then went to off position then start position and engine started immediately. Whew!!!!.....William
Oct 30, 2014 at 4:56 PM
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JEFF LYDIC
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Just the past week, I went to start and had an extended crank to start on warm restarts. It seemed okay cold. Took where I work, and found residual fuel pressure to drop quickly to zero. Replaced fuel pressure regulator, and still drops to zero but not as quick.
Nov 12, 2020 at 8:59 AM (Merged)
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MERLIN2021
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How long does it take? Try turning the key on and wait 2-3 seconds, then see if it starts. Some Fords, have a revised idle air control valve due to extended cranking time...can also be caused by a fault PCV...or vacuum leak.
Nov 12, 2020 at 8:59 AM (Merged)
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JEFF LYDIC
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It takes about 10 seconds to start-if I cycle the key then restart is almost normal. Also, if I turn the key on for about 2-3 seconds it starts fine.

After replacement of the fuel pressure regulator, it doesn't seem to take as long, but at times, still cranks maybe 5 seconds to start. Cold start up has now also been affected.
Nov 12, 2020 at 8:59 AM (Merged)
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MERLIN2021
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Do you own any OBDII scanning equiptment that can read sensor data?
Nov 12, 2020 at 8:59 AM (Merged)
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JEFF LYDIC
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No, that is something I don't have....
Nov 12, 2020 at 8:59 AM (Merged)
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MAXIMA2K5
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If you are looking for a OBDII I selling one on ebay called the autoxray code scout 1500. Highest bid so for is 99 cents. It was only used twice. Works great.
Nov 12, 2020 at 8:59 AM (Merged)
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MERLIN2021
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https://www.2carpros.com/car_repair_video/test_fuel_injection_pressure.htm
Go here and checkout our video.
Nov 12, 2020 at 8:59 AM (Merged)
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ARGONISBASTO
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Car turns over but takes more than a few seconds to start. Battery good.
Nov 12, 2020 at 8:59 AM (Merged)
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JACOBANDNICKOLAS
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Have you checked fuel pump pressure? When was the last tune up?
Nov 12, 2020 at 8:59 AM (Merged)
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ARGONISBASTO
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No tune up on long long time. Have not checked fuel pump.
Nov 12, 2020 at 8:59 AM (Merged)
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JACOBANDNICKOLAS
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It may need a good tune up. However, fuel pressure should be tested first. Here are the directions.

https://www.2carpros.com/articles/how-to-check-fuel-system-pressure-and-regulator
Nov 12, 2020 at 8:59 AM (Merged)
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GUNFIGHTER33
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I have a problem with cold starts as in sitting overnight. I have no codes and no check engine light. I have checked fuel pressure as well as checking and cleaning the ICT sol. and checked operation I have also cleaned the MAF. The problem remains. It will crank a very long time and sometimes when it starts it is running way to rich. Another thing I have noticed i after cranking a long time the second I release the starter it will start. At all other times the car starts and runs great. Any ideas??
Nov 12, 2020 at 8:59 AM (Merged)
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ASEMASTER6371
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what is the exact fuel pressure??

did you check the pressure regulator???

ICT solenoid??? never heard of that

Roy
Nov 12, 2020 at 8:59 AM (Merged)
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GUNFIGHTER33
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Fuel pressure is 55. I havent checked the regulator and the ict is on the rear of the intake plenum
Nov 12, 2020 at 8:59 AM (Merged)
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ASEMASTER6371
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what does ict stand for???

can you post a picture??

Roy
Nov 12, 2020 at 8:59 AM (Merged)
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GUNFIGHTER33
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Sorry its the IAC sol.
Nov 12, 2020 at 8:59 AM (Merged)
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ASEMASTER6371
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Ok, thanks. When you checked the fuel pressure, did you test it first thing when it has the extended crank?

https://www.2carpros.com/articles/how-to-check-fuel-system-pressure-and-regulator

https://www.2carpros.com/articles/how-to-replace-an-electric-fuel-pump

https://www.2carpros.com/articles/engine-cranks-excessively-before-starting

When it cranks for a long time does the tach move up a little showing RPM.

Roy
Nov 12, 2020 at 8:59 AM (Merged)
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FOZ
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engine didn't start; idle control valve was replaced, two weeks later is now exhibiting the same symptoms prior to not starting before. Obviously, the IAC was not the issue; something is causing the idle to get stuck, but what is it? I don't want to spend anymore money having mechanics not know exactly what is the problem.
Nov 12, 2020 at 9:00 AM (Merged)
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JACOBANDNICKOLAS
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It may be they got a bad IAC. I have a question. If the vehicle has 38K on it, I need you to check you warranty manual. I believe it is still under emissions warranty, and this problem will fall under that.
Nov 12, 2020 at 9:00 AM (Merged)