How to remove the sliding door panel

2004 DODGE CARAVAN
134,000 MILES
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CAFRANKSON
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I need to replace the lock actuator on the driver side pasanger sliding door but I'm not sure how to correctly remove the door panel. Any sugestions?
Nov 6, 2011 at 9:22 PM
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HMAC300
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REMOVAL

NOTE: For power sliding door procedures refer to POWER SLIDING DOOR .

1. Remove sliding door trim panel. (Refer to TRIM PANEL )
2. Remove sliding door stop bumper. (Refer to TRIM PANEL )
3. Peel watershield away from adhesive around perimeter of inner door panel.
4. Disengage external cable from latch/lock assembly (Fig. 4 ).

Fig. 4: Identifying Sliding Door Latch/Lock Assembly
Courtesy of DAIMLERCHRYSLER CORP.

5. Remove foam block.
6. Remove inside door handle assembly (Refer to INSIDE LATCH HANDLE ).
7. Disengage inside cable from latch/lock assembly.
8. Disengage link from bellcrank.
9. Disengage hold open latch cable from lower hinge.
10. Remove bolts attaching latch/lock control to sliding door (Fig. 5 ).

Fig. 5: Identifying Removing Sliding Door Latch/Lock Assembly
Courtesy of DAIMLERCHRYSLER CORP.

11. If equipped, lower latch and disconnect wire connector from power door lock motor.
12. Remove latch/lock from door.


INSTALLATION

NOTE: For power sliding door procedures refer to POWER SLIDING DOOR .

1. Position latch/lock locking lever in unlocked position.
2. Place latch/lock in position on door (Fig. 5 ).
3. If equipped, engage wire connector into power door lock motor (Fig. 4 ).

CAUTION: REPLACE BOLTS IF INSTALLING NEW LATCH.



4. Insert bolt into slots in sliding door inner panel.
5. Tighten bolts attaching latch/lock assembly to sliding door.
6. Engage inside cable into latch/lock assembly.
7. Install inside door handle assembly (Refer to INSIDE LATCH HANDLE ).
8. Install foam block.
9. Engage external cable to latch/lock assembly.
10. Engage link rod to bellcrank.
11. Engage hold open latch cable from lower hinge.
12. Engage clip to hold bellcrank link to latch/lock control.
13. Verify sliding door operation.
14. Install latch/lock cover.
15. Insure that enough adhesive remains to securely retain the watershield. Replace as necessary.
16. Place the watershield into position and press securely to adhesive making sure to properly route wiring and linkages.
17. Install sliding door stop bumper. (Refer to STOP BUMPER )
18. Install sliding door trim panel. (Refer to TRIM PANEL ).

Nov 7, 2011 at 12:31 AM
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ABESTEWARD
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Door is lock close will not unlock.. did remove panel. cannot get to the actuator. how can I get the door open?.
Apr 16, 2020 at 10:04 PM
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ASEMASTER6371
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Good morning,

We would love to help you.

Please give me either the VIN number or the year, make and model of the car you have.

Roy
Apr 20, 2020 at 4:01 AM