1992 Chevrolet S-10 Undercharging

1992 CHEVROLET S-10
240,000 MILES • 2.5L • 4 CYL • 2WD • MANUAL
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REZA3AUTO
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First , battery light came up.

Second , replaced alternator voltage regulator and brushes with new ones , but left old diodes .
After starting the engine , it was good a little bit , but one of the head lights gone soon after , then voltage dropped down , the only head light and instrument lights dimmed and a weak " battery light" came up again all with the engine was still running .


I think the regulator is ok , because it's supposed to limit high voltages not lows .
My question is , if it's the cause of worn out stator/rotor windings or armature's collectors ?
Or it's not alternator's problem ?

Nov 18, 2014 at 3:16 PM
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HMAC300
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what kind of volts it's putting out first it should be about 14.5 maximum. check ign/gauge fuse in fuse block see if it's ok. also check condition of battery including load test. Auto parts does for free
Nov 18, 2014 at 6:32 PM
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REZA3AUTO
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I did not check voltage before it was undercharging , but the instrument voltmeter showed above 13 volts and all the things were good until a weak battery light came up soon and voltage dropped below 12 .

I assumed the reason was the rectifier which was not changed , so went to replace that also , but nothing happened .

Checked the voltage with the engine running and it was 11.70 volts .
All the fuses are ok .
Tested alternator with another battery , same issue .

The strange thing that I noticed today is the weak and flashy battery check light , was there with both switch on > engine off and with engine on !

Because with switch on > engine off situation , there is a path to ground through regulator . it means that something is wrong with regulator again .

In cs - 130 manual , I read if there is a problem with the armature like open some were in it's windings , it can damage the regulator .

Nov 20, 2014 at 12:12 PM
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HMAC300
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check the fusible links I have pointed out in pic not the 4amp fuse. then make sure you have agood ground going to engine block from battery , same to body and same engine to body usually a ground strap back of block to firewall. I don't think it's an alternator problem. I think one or more of your fusible lnks are bad and not giving alternator the power to make it charge.
Nov 20, 2014 at 1:20 PM
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REZA3AUTO
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Thanks a lot for your responses.

Problem solved and again it was a faulty regulator . Despite it was new , but as soon as working for some seconds , it went bad . The circuit inside it , did not allow ground to reach instrument battery light when ign switch was on and so on when engine was running , there was not enough ground for the alternator to work properly .
Dec 20, 2014 at 3:22 AM